Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Apr 06, 2020 polaris scrambler 500 oil change you maintenance and lubrication transmission oil polaris scrambler how to perform an oil change on a polaris sportsman atv 2003 1998 polaris scrambler 500 service repair manual. It has been opperating just fine but was wondering if i should change it our would it just. Im filling it up intill it trickles out when the fill holes at a 4 or 8 oclock. How do you adjust carb on 97 polaris 400 4x4 2stroke. Polaris transmission for sale replacement engine parts. For polaris atv parts in canada and other countries, it takes a little longer, but youll still get them in 710 days. Best selection and great deals for 2001 polaris scrambler 500 4x4 items. When ordering service parts be sure to use the correct parts manual. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembly of any component containing fluids. Engine oil level oil and filter change polaris inc. Sep 29, 20 2000 polaris scrambler 2x4 parts manual 2001 polaris scrambler 400 2x4 parts manual 2001 polaris scrambler 50 parts manual 2001 polaris scrambler 500 2x4 parts manual.
Polaris scrambler 500 2001 motorcycle photos and specs. And, all three jobs require a different fluid polaris premium demand drive fluid for the front, polaris agl for the transmission, and 8090w gear oil for the rear diff. Select year year 2020 2019 2018 2017 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985. Get the latest specifications for polaris scrambler 500 2001 motorcycle from. What type of transmission fluid do you put into a polaris. It is best to read the owners manual to determine what should be used. Asked in motorcycle and atv maintenance what oil does a 1995 polaris scrambler 400 4x2 take. I was almost positive it was gear oil so i used amsoil severe gear 75w90. Polaris xpress 300 grinding when going into any gear. Changing the transmission fluid on the vehicle is a part of routine maintenance that you should do every 50,000 to 60,000 miles. How to change the transmission fluid on a polaris 250. Where is the transmission dipstick on a polaris scrambler. The type of transmission oil to use in your atv depends on the model.
Filter your results by vehicle see if it fits your vehicle. Using a properly formulated transmission fluid or differential fluid for your polaris magnum 325 4x4 can protect your atv from costly problems down the road. The dipstick would be located in the same hole, on earlier models. Just bought a 2001 polaris magnum 325 today to add to our 4 wheeler collection. The early 2004 and older models have an individual hilliard clutch in each front wheel hub. There is no other readily available fluid to sub it out. Polaris scrambler 500 4x4 owners manual pdf download. Well i read somewhere that you could put atf fluid. If the oil level is over the full mark, change the oil. Tcase manual shift engine coolant power steering fluid show full signature.
Its constant velocity automatic transmission has a single forward gear with a range wide enough for flats or hillclimbing, plus neutral and. Hell, my polaris dealer gave me the wrong spark plugs last week for their top line atv. The polaris scrambler 400 has a onecylinder, twostroke engine with a displacement of 378 cc. Polaris agl synthetic gearcase lubricant transmission fluid 1 gallon 2878069. Nov 19, 2009 hi all, i have a 1997 polaris scrambler 400 4x4. Buy honda,polaris,kawasaki,yamaha,suzuki,canam,ktm,parts. I replaced the piston and rings, have compression of 125 psi and have adjusted the injector pump as per the manual. Hello i recently changed the transmision fluid in my 04 sportsman 500. The newer models house the hilliard system in a central front gearcase that from the outside looks similar to most 4x4s. If you have your machine torn apart and are needing to order parts this is the book that includes the part numbers for each item as well as detailed illustrations showing what parts you need and how it goes back together. Polaris engineered maintenance kit, genuine oem part 2880425. What kind of oil does a polaris scrambler 50cc use answers.
It will not go into forward and if you keep at it and it does go into forward gear it will pop back out if you are going down a hill and your rpms drop. Apr, 2018 changing oil on polaris scrambler 500 using 0w 40 and frame filter. Maximum engine protection in cold and hot conditions. I have a 2001 polaris scrambler 50 i am trying to get. Since the first atv rolled off the assembly line, polaris has remained one of the top selling brands. Not only that, but we have them all instock and ready to ship today. Instant download of the factory repair manual for 2001 arctic cat atvs. Owners manuals select a vehicle type, model year and model of vehicle below to view and download the vehicle owners manual brand select a brand atv or youth pro xd polaris power indian gem personal watercraft ranger rzr sidebyside slingshot snowmobiles timbersled victory motorcycles. Shop our large selection of 2001 polaris scrambler 500 2x4 a01ba50aa oem parts, original equipment manufacturer parts and more online or call at 2317374542.
Checking the oil in the chain case of a polaris trail boss 325 diagram motor polaris xpress 300 free 1989 yamaha big bear 350 manual free 1999 xplorer polaris atv manual free 2005 polaris ranger 4x4 service manuals free download for a 2001 polaris magnum 325 2x4 service manual free manual for 1990 polaris trail boss 4x4 250 free repair manual for a 2003 scrambler polaris 500 fuse box location. Were about keeping things safe and sound through our series of maintenance and riding tips. Care must be taken to ensure that the fluids are contained. Polaris transmission repair on this page we will go through the procedure to remove, disassemble, inspect, repair and reinstall a gearbox in a 2004 polaris ranger 4x4. Nov 03, 2014 scrambler 500 fuel line routing diagram 1997 polaris scrambler 500 4x4 gearbox parts 2000 scrambler 500 4x4 wiring wire colors ignition change the brakes on a 2006 polaris scrambler 500 1992 scrambler 500 4x4 gas cap leaking how to fix 2001 polaris scrambler 500 4x4 engine bay 2007 polaris scrambler 500 4x4 service manual 97 scrambler 500l wont start 1989 polaris scrambler 500 service manual. Polaris scrambler 500 service manual repair 2 by luzhorning. Starter solenoid relay for polaris scrambler 400 19952002 scrambler 500 199704 starter solenoid. Always check and change the transmission oil at the intervals outlined in the. It has a bore and stroke of 83 mm by 70 mm and is transverse mounted. Just wondering, are you trying to find something better than the oem polaris transmission oil. What kind of oil and how much do you need in a 400 scrambler. Free arctic cat atv service manual repair 2001 250300400. In 1985 polaris created one of the first american four wheeled atvs with the introduction of the trailboss. If your vehicle is currently supported with online ordering, you will be redirected to the brand specific website.
Enthusiasts sometimes overlook atv transmission and differential maintenance. I replaced the sparkplug has spark and fuel filter. The companys first atv was produced in their roseau, minnesota, factory and thengovernor rudy perpich rode the first trail boss off the assembly line. By gatorhunter, september 16, 2012 in polaris atv forum. Polaris scrambler 400 specifications it still runs. Polaris agl synthetic gearcase lubricant and transmission fluid, 1 gallon. Buy all of the drive system fluids youll need to keep your transmission healthy. Powered by a 498cc fourstroke motor, the scrambler remains one of the most powerful atvs on the market. Most parts are now available for purchase online, but as always you can also purchase them at your local dealership. Check the gearcase oil level every 25 hours of operation and change the oil.
Download arctic cat atv repair manual 250 300 400 450 500 550 650 july 7, 2017 webmaster arctic cat atv repair manual 16 a downloadable arctic cat atv repair manual is a digitally transmitted book of repair instructions containing maintenance, troubleshooting, service and repair information for the offroad fourwheeler vehicle. Transmission clutch rebuild kit polaris sportsman predator scrambler 90 atv part. Here is my list, some i have had, some i got online. Used in temperatures ranging from 40 degrees to 100 degrees. Download polaris scrambler repair manual 50 90 400 500 850. Its constant velocity automatic transmission has a single forward gear with a. Polaris introduced the sportsman line in 1993 but the 1995 polaris sportsman 500 was the first to offer irs or independent rear. Using a properly formulated transmission fluid or differential fluid for your polaris trail boss 325 can protect your atv from costly problems down the road. Just a filler plug, located behind the front propshaft drive shaft. For cheap atv parts, accessories and more, shop first, where we offer a pricematch guarantee, a 60day return policy the best in the business and. Engine oil transmission oil gear oil polaris riders forum. All the info ive seen its all weird fluids ive never heard of.
Download polaris scrambler repair manual 50 90 400 500 850 december 12, 2017 webmaster yamaha atv repair manual 2 a downloadable polaris scrambler repair manual is a transferable electronic version of a printed book containing instructions on how to fix or mend the allterrine vehicle back to working order. I have a 2001 polaris scrambler 50 i am trying to get running. Angle gear fluid ect ect lol i live in bfe we dont have no. Check out polaris atv agl fluid on amazon this video walks you through how to change, the drain and refill the. So i filled it with that for a day, then went and got some polaris hub fluid. How to change the transmission fluid on a polaris sportsman atv. The ranger came in to our shop with the high gear grinding and would not engage, our first step is. The transmission is located on the side of the engine under the removable casing.
We have 1 polaris scrambler 400 4x4 manual available for free pdf download. Download arctic cat atv repair manual 250 300 400 450 500. Free polaris atv manuals polaris atv forum quadcrazy. The starter relay clicks most of the time but thats it. Remove dipstick and check to see that the oil level is in the normal. Powder coated frame, all new bearings and bushings, new plastics and graphics, polished aluminum rims with maxis razor tires, new top and bottom end rebuilt with genuine polaris parts, new polaris transmission, high stall clutch, high performance belt, oil injection block off kitmix your own fuel for more reliable. The engine is oil injected and uses a 34mm cv mikuni carburetor.
Nov 03, 2014 change the brakes on a 2006 polaris scrambler 400 1987 polaris scrambler 400 2x4 engine diagram replacing a starter on 99 polaris scrambler 1993 polaris scrambler 400 cc asm idle gear 2002 polaris scrambler 400 service manual pdf 2010 polaris scrambler 400 free instructions manual keeps stalling 2001 polaris scrambler 400 starter location 2007. The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still in production. Under extreme use, change the front gearcase fluid every 25 hours. Clean transmission fluid prevents buildup in the engine. Starter magnum 2001 2002 solenoid 2000 330 magnum 325 200304 polaris for relay starter solenoid. The polaris scrambler is a fourwheeldrive sport atv introduced in 1995 and still. Add in the 0w40 ps4 oil for the motor and you have four different fluids to keep track of for this thing. Dennis kirk carries more 2001 polaris scrambler 500 4x4 products than any other aftermarket vendor and we have them all at the lowest guaranteed prices. The polaris 250 trail blazer is an allterrain vehicle used for offroading.229 1199 1297 1016 1312 1496 1531 31 918 1448 482 1254 1343 130 172 388 1522 97 835 1340 1404 899 1420 626 618 1326 471 216 1114 494 246 417 729 1354